What are some common issues that can cause material jams?

Here are some common issues that can cause material jams in a disposable diaper machine:

Material buildup

Material buildup can occur in areas where the material flow is restricted, such as at the entrance or exit of the machine. This can cause the material to jam or clog the machine.

Incorrect material tension

If the tension on the materials, such as the elastic or the backsheet, is not set correctly, it can cause the material to stretch or contract, resulting in a jam.

Misaligned components

If the machine components, such as the cutting blades, are not aligned correctly, it can cause the material to become misaligned and jam the machine.

Damaged or worn-out components

Damaged or worn-out machine components, such as rollers or cutting blades, can cause the material to become misaligned or stuck, resulting in a jam.

Improper machine settings

Incorrect machine settings, such as the speed or temperature settings, can cause the material to become distorted or misaligned, resulting in a jam.

Material quality

Poor quality material, such as pulp or SAP, can cause the material to clump or stick together, resulting in a jam.

It is essential to identify and address the root cause of the material jams to prevent them from occurring and ensure that the machine operates efficiently and consistently. Regular maintenance and inspection of the machine can help identify and address potential issues before they cause material jams.